Old Trail Printing Equipment List

Old Trail Equipment and Capabilities List:

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Contents:

Electronic PrePress

Electronic PrePress Department

Scanners
- Fuji C-550 High-End Flatbed Scanner (scan size 13.75" x 18.5")
- Agfa Duoscan T1200 Flatbed Scanner

Scanning & Retouching Stations
- 1 Apple OS 9 PowerMac G3 Workstation (color calibrated monitor)
- 1 Apple OS X PowerMac G5 Workstation (LED backlit, expanded gamut, color calibrated monitor)

PreFlight Stations
- 1 Apple OS X Core Duo iMac Workstation
- 1 Apple OS X PowerMac G4 Workstation
- 1 Microsoft Windows Workstation

Page Layout Stations
- 3 Apple OS X Mac Pro Workstations
- 1 Apple OS X Core2 Duo iMac Workstation
- 4 Microsoft Windows Workstations

Servers
- 1 HP Prolient ML370 G5 ApogeeX server with Dual 2.5Ghz Xeon Quad Core processors
- 2 HP Prolient ML370 G4 ApogeeX servers with Dual 3.2Ghz Xeon processors
- 1 Dell PowerEdge T710 file server with Dual 2.6 Ghz Xeon Quad Core processors
- 1 Dell PowerEdge 2600 PrintDrive server with Dual 2.8Ghz Xeon processors

Imagesetters
- Fuji Javelin T9000 Platesetter with Celebra RIP

Data Mediums
- SM/XD/CF/MD/Memory Stick Card Formats
- USB Thumb Drives
- CD-ROM, CD-R/RW, DVD-ROM, DVD-R/RW & DVD+R/RW
- AIT-3 Tape (100Gb), SAIT Tape (500Gb) & LTO4 Tape (800Gb)
- eMail (preflight@oldtrailprinting.com)
- FTP transfer (requires an OTP FTP account)

Supported Applications
- Adobe Creative Suite (Acrobat, Illustrator, InDesign, Photoshop)
- Adobe PageMaker
- Corel CorelDraw
- Microsoft Office
- Quark QuarkXPress

Digital Pre-Imaging Proofing Systems
- Agfa Grand Sherpa printer (premium quality, calibrated proofing system)
- Agfa SherpaMatic printer (auto-backup, full color, imposition proofing system)
- Agfa Sherpa 42 printer (full color, imposition proofing system)
- 2 Epson 9800 printers (premium quality, calibrated proofing systems)
- Hewlett-Packard DesignJet Z3100 (premium photographic quality, calibrated, art reproduction inkjet)
- Xante Accel-A-Writer 3G printer (1200dpi 11" x 17" monochrome laser proof)
- Hewlett-Packard LaserJet 5 printer (11" x 17" nylon plate and monochrome laser proof)

Workflow
- Agfa ApogeeX version 6 managed workflow

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Pressrooms:

Offset Pressroom
- 2 Heidelberg CD-102-6+LSE 28" x 40" six color presses - both with coating tower and CIP data entry/Preset
- 1 Heidelberg 102 SP 28" x 40" six color, perfecting press
- 1 Heidelberg SM-74-6-P3L 20" x 29" six color, perfecting press with coating tower, autoplate and CIP data entry/Preset
- 1 A.B. Dick 9810 one color press with T-Head and Kirk Rudy Envelope Feeder

Digital & Laser Printing Department - On Demand Printing
- 1 Kodak NexPress SE3000 high speed five-color digital press
- 1 Ricoh Pro-C900 high speed four-color digital imaging system
- 1 Canon ImageRunner Pro125VP high speed duplexing printer
- 1 Canon ImageRunner ir5000 high speed duplexing printer
- 1 Lumina 50Z four-color digital envelope press

- All machines have collating capability
- Kodak NexPress S3000 five-color digital press offers inserting capability at speeds up to 100 pages per minute
- Canon ImageRunner Pro125VP offers stitching and inserting capability at speeds up to125 pages per minute
- Ricoh Pro-C900 four-color digital imaging system offers stitching at speeds up to 70 pages per minute
- Lumina 50Z prints four-color process directly onto envelopes from sizes A2 to 10x13

SPECIAL NOTE: All offset inks are mixed and manufactured in-house to control color consistency and accommodate special and/or custom color matches

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Letterpress Department:

- An array of equipment for those jobs which require die cutting, scoring, numbering or letterpress printing

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Bindery Department:

- 1 Universal Pocket Folder with automatic cold and hot glue applications/Boxing/Pocket Gusseting
- 2 Saber 54 cutters with CIP data entry/Preset
- 2 MBO 26 x 40 Folders - one with gatefold
- 1 Standard Horizon AFC-744AKT Cross Folder with MKU54 Knife Unit
- 1 Muller Martini Fox Saddle Gather with seven pockets, including one cover pocket
- 2 Shanklin Conveyer High-Speed Shrink Film Wrappers
- 1 Duplo DL-80005 Collator with twenty four pick-ups
- 1 Knife Folo Unit adds to folder, provides the ability to fold 32 pages or to the saddle stitcher to make one fold
- 2 Heidelberg Vicount Automatic Counting Machines
- 1 Portable In Line Shrink Wrap System
- 2 Taping Machines (one with auto-feed)
- 1 Interlake Hand Stitcher - 4 heads

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Mailing Department

Address File Maintenance and Presorting
*Old Trail's software is U.S. Postal Department certified for CASS and PAVE processing.
- N.C.O.A. updating
- List Maintenance
- Consecutive record numbering
- Merging of multiple fields and purging of duplicate names
- Address validation against USPS National Database to identify improperly formatted or incomplete address
- Address standardization to comply with USPS format
- Zip Code assignments (zip+4)
- Complete postnet bar coding for available USPS discounts
- Carrier Route Line of Travel (LOT) encoding
- Complete USPS mail delivery tracking service

Workstations
- 2 Microsoft Windows Workstations

Data Mediums
- SM/XD/CF/MD/Memory Stick Card Formats
- USB Thumb Drives
- CD-ROM, CD-R/RW, DVD-ROM, DVD-R/RW & DVD+R/RW
- AIT-3 Tape (100Gb), SAIT Tape (500Gb) & LTO4 Tape (800Gb)
- eMail (mailing@oldtrailprinting.com)
- FTP transfer (requires an OTP FTP account)

Address File Formats
- Standard ASCII fixed length
- Common delimited formats (comma, tab, ect...)
- Excel or QuattroPro spreadsheets

Custom Layout & Design
- Old Trail has full customization and design capabilities
- The full range of barcoding formats are available
- Permit indicia and FIMs can be printed directly onto envelopes or self-mail pieces
- Variable data can be placed anywhere witin your document with special marketing messages on envelopes
- Your customized mailings are virtually unlimited in the number of merge fields, graphics, logo and signatures that can be included
- All design work adhears to USPS regulations

Addressing Equipment
- Buskro BK 700 Atlas System with Farron Dryer Base
-- 4 heads - prints up to 2 lines per head, 2 colors per head
-- Multiple fonts available
-- Postal bar-coding for automated rate discounts
-- Product size: 3" x 5" up to 16" x 17"

- Buskro BK 600 Ink Jet with AR Dryer Base
-- 4 heads - prints up to 2 lines per head, 2 colors per head
-- Multiple fonts available
-- Postal bar-coding for automated rate discounts
-- Product size: 3" x 5" up to 16" x 17"

Inserting Equipment
- Bell & Howell Jumbo Master Mailer II - Accommodates up to 6 inserts with envelope size from #10 to 9" x 12" booklet
- Phillipsburg Inserter - Accommodates up to 6 inserts with envelope size: 4.75" x 6.5" up to 6" x 9"

Tabbing Equipment
- Kirk Rudy Tabber - 1 or 2 wafer seal tabs on each mail piece can run in line with inkjet systems

Postage Equipment
- Pitney Bowes Digital Meter Mail Processor system
- Kirk Rudy Stamp Head to apply individual gummed stamps

Mail Tracking and Delivery Verification
- Old Trail offers the option of tracking and verifying the delivery of your USPS mail pieces

Additional Computer Services
- All databases are returned to customers unless customers request that Old Trail maintain their lists

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Fulfillment

- Complete in-house warehousing & fulfillment services (pick, pack & ship)
- Web based storefronts for both static and variable products (demonstration at http://ondemand.oldtrailprinting.com)

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Miscellaneous

- Multiple T1 lines, redundant voice and data systems
- Internal Web Server (www.oldtrailprinting.com)
- Internal Secure FTP Server (ftp.oldtrailprinting.com)
- Internal Digital Asset Management Server (assets.oldtrailprinting.com:8080/Cumulus)
- Internal Web Storefront Server (ondemand.oldtrailprinting.com)
- Internal eMail Server - screened for virus, content and policy issues
- Secured internal network protected by multiple firewall systems
- Systemwide virus protection, virus scans run daily
- Complete systemwide backups run daily
- Complete eCommerce and Fulfillment capabilities
- Fully integrated EFI HagenOA MIS system for estimating, order entry & real-time job tracking

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Copyright The Old Trail Printing Company Inc., 2010

revision 0410a